About the Customer​
The client is a leading dairy cooperative in India, managing large-scale milk production and distribution. As an ISO-certified organization, they prioritize quality control, operational efficiency, and supply chain security. However, they faced critical challenges in monitoring dairy facilities, tracking milk polypacks, and preventing inefficiencies in their logistics operations. To address these issues, they sought an AI-driven surveillance system to enhance real-time monitoring and improve overall security and efficiency.
Key Points:

• A premier dairy cooperative managing extensive supply chain operations.

• Required an AI-powered surveillance system for real-time monitoring.

• Aimed to improve product integrity, logistics efficiency, and security.
   

Problem Statement
The client was experiencing operational inefficiencies due to limited visibility into their conveyor belts, docking areas, and warehouse operations. The existing manual monitoring system was prone to errors, leading to issues such as:

1. Inaccurate milk polypack counts, affecting inventory management.

2. Missed detections of spillage or damaged packs, causing quality concerns.

3. Inefficient truck loading and unloading, leading to logistical delays.

4. Lack of real-time security insights, increasing risks of unauthorized access.

The dairy cooperative needed a fully automated, AI-based surveillance system that could seamlessly integrate into their supply chain and provide actionable insights.
Key Challenges:

• Inefficient manual monitoring leading to inventory discrepancies.

• Quality control issues due to undetected spillage and damaged polypacks.

• Poor visibility in loading areas causing logistics bottlenecks.

• Inadequate security measures for supply chain operations.

 
3. The Solution
To overcome these challenges, Zevonate Technologies developed and deployed a highly intelligent AI-powered surveillance system designed for real-time monitoring and predictive analytics. The solution focused on automating visual inspection, optimizing loading operations, and securing the dairy’s supply chain.
Solution Highlights:

• AI-Enabled Conveyor Belt Monitoring:

  • Implemented high-resolution cameras with AI to count milk polypacks in real-time.

  • Deployed machine learning algorithms to detect spillage, damaged packs, and irregularities.

• Automated Loading & Docking Optimization:

  • AI-based tray counting system to track loading accuracy.

  • Integrated real-time video analytics to optimize truck docking areas and prevent congestion.

• Advanced Security & Cyber Protection:

  • Deployed AI-driven motion detection cameras to identify unauthorized access.

  • Ensured secure data transmission through encrypted networks and cybersecurity protocols.

• Seamless Integration with Business Systems:

  • AI-based surveillance integrated with the dairy’s ERP and WMS for data-driven decision-making.

  • Provided a centralized Video Management System (VMS) for real-time alerts and analytics.

 
4. Outcomes
The implementation of the AI-powered surveillance system revolutionized the client’s supply chain operations, significantly improving security, efficiency, and quality control.
Key Benefits Achieved:

• 99% Accuracy in Milk Polypack Counting:

  • Eliminated manual counting errors and ensured accurate inventory tracking.

• 50% Reduction in Spillage and Damaged Packs:

  • AI-based real-time detection prevented product losses and maintained quality control.

• 30% Improvement in Logistics Efficiency:

  • Optimized truck loading processes and reduced docking delays.

• Enhanced Security & Compliance:

  • AI-powered surveillance prevented unauthorized access and improved regulatory compliance.

• Seamless Data Integration:

  • Business intelligence dashboards provided actionable insights for continuous improvements.

By leveraging AI-driven automation and surveillance, the dairy cooperative transformed its operations, ensuring superior product integrity, enhanced efficiency, and a future-ready security infrastructure.
Zevonate Technologies continues to empower businesses with cutting-edge AI solutions, driving innovation and operational excellence in the dairy industry.